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Product Details:
Payment & Shipping Terms:
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| Product Name: | Automatic Chicken Feed Production Line Animal Feed Pellet Production Line | Application: | Making Chicken Feed |
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| Raw Material: | Carbon Steel | Install: | Under Engineer's Guide |
| Capacity: | 3-5t/h | After_sales Service Provided:: | Video Support |
| Voltage: | Customer's Requirement, 380V 50HZ 3phase | ||
| High Light: | 5TPH Chicken Feed Production Line,SGS Chicken Feed Production Line,3TPH Animal Feed Pellet Production Line |
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Automatic Chicken Feed Production Line Animal Feed Pellet Production Line
Parameter of chicken feed production line
What are the raw materials used to prepare chicken feeds?
(1). Energy feed. This type of feed is rich in starch, sugar and cellulose, including cereals, bran, roots, tubers and melons, as well as fats, sugar residues, etc. It is the main ingredient of chicken feed, and its consumption accounts for about 60% of the full price of the diet. . Commonly used energy feeds in diets include corn, wheat, barley, bran and broken rice, grass seeds, sorghum and so on. The crude protein content of this type of feed generally does not exceed 15%, and the crude fiber is less than 18%. Therefore, feeding chickens with this type of feed alone cannot meet the needs of the chickens, and it is easy to make the chickens fat.
(2). Protein feed. Protein feed refers to a feed with a crude protein content of more than 20% and a crude fiber content of less than 18% in the dry matter of the feed, and the use of high energy value feed. According to different sources, it can be divided into two categories: plant-based protein feed and animal-based protein feed. Vegetable protein feed includes meal, legume seeds and some processing by-products. This type of feed is characterized by rich protein content, high content of essential amino acids, but insufficient calcium, sodium, and iron, rich copper and zinc, and a lot of manganese, high phosphorus content, but low utilization rate. In addition to vitamin E, it lacks other fat-soluble vitamins. B12 is lacking in water-soluble vitamins. The most commonly used are soybean meal, soybean meal, peanut meal, rapeseed meal, cotton kernel cake, corn gluten meal, mung bean protein meal and other protein feeds. Animal protein feeds include fish meal, meat and bone meal, silkworm pupa meal, earthworm meal, shrimp bran, blood meal, feather meal and feed yeast. This type of feed is characterized by high protein and essential amino acid content, high mineral content, high calcium and phosphorus content, and rich B vitamin content, especially BI, and shame.
(3). Mineral feed. Mineral feeds are feeds that contain relatively specific nutrients. Plant feeds generally lack sodium, chlorine and calcium. In general diets made from natural feeds, minerals cannot meet the needs of chickens in terms of quantity and proportion. Add various mineral feeds. Mineral feeds commonly used to supplement calcium are: calcium carbonate powder, shell powder, eggshell powder, etc. The mineral feed supplemented with phosphorus includes bone meal, calcium phosphate, and calcium hydrogen phosphate.
(4). Vitamin feed. It can be divided into two categories. One category is commercial vitamin additives, including single vitamins and multivitamins, such as vA, vD, h, vx, multivitamin B, choline, and vitamin premixes. The other is a variety of green feed and processed products, such as silage, green hay powder, leaf powder and so on.
(5). Additives. The so-called additives are substances that are added in small or trace amounts in livestock and poultry diets in order to fully meet the nutritional needs of livestock and poultry, or to promote the growth of livestock and poultry, prevent diseases, or to facilitate feed preservation and improve the quality of livestock products. Including nutrient additives such as amino acid, vitamin and trace element additives; growth promoters; insect repellent health additives, such as sulfa drugs, furan drugs, arsenic preparations and antiparasitic drugs; antioxidants such as ethoxyquin, etc.; Antifungal agents such as sodium propionate.
Flowchart of chicken feed production line:
1. Raw material cleaning
Receive bulk raw material corn and soybean meal; the cleaning process is to pass the corn and soybean meal that passed the inspection by the raw material inspector into all the operation units of the silo. In this process, the impurities in the raw materials are first removed by impurity removal equipment, and then transported to the silo according to the plan through the receiving equipment and demagnetization equipment. The production line equipment includes receiving devices (such as unloading pits, platforms, etc.), conveying equipment, primary cleaning screens, and magnetic separation devices (such as permanent magnet drums, permanent magnet drums, etc.). For the receipt of bagged raw materials, it means that the loading and unloading personnel unload the raw materials that have passed the inspection by the raw material inspector and store them neatly in the warehouse. Four points must be taken in the receiving process: 1. Accurately count the quantity; 2. The raw materials have no quality problems; 3. The receiving route is correct; 4. The receiving environment is clean.
2. Batching process
The batching process is to weigh the raw materials in the batching bin from the feeder under each batching bin to the batching according to the formula requirements. In the medium amount, these high-quality raw materials enter the powder silo, add a small amount of feed and premix, and mix directly in the raw material silo after manual weighing. The quality of the batching process directly affects the accuracy of the product batching.
3. Crushing process
The crushing process refers to sending the raw materials to be crushed in the silo to the crusher to be pulverized into powder, and then sent to the silo to be mixed by a conveyor for use. The purpose of this process is to control the particle size of the material. The design efficiency of the crusher in this process determines the capacity of the process equipment, and it is also the process with the largest energy consumption in the production of powdered materials. Monitor and confirm the hammer, sieve, current, noise and crushing path at any time.
4. Mixing process
During the mixing process, the crushed various raw materials are discharged from the mixing bin into the mixer, and grease is added to the feed in the mixer through the liquid adding system as needed to make the components mix uniformly and achieve the desired mixing effect. Uniformity. The material discharged from the mixer is the finished product, which is directly sent to the packaging process of the finished product for packaging and leaving the factory. In the production of pellet feed, the mixed powder is sent to the silo for pelleting. In order to ensure the efficiency of the mixer, maintenance personnel must regularly check and repair the equipment, and regularly test the efficiency of the mixer.
5. Granulation process
After being subjected to magnetic separation and conditioning, the mixed materials are sent to the compression chamber of the granulator to be compressed into granular feed, cooled by the cooling tower, and sieved by the screening equipment to obtain standard granules. The magnetic separation equipment must be cleaned regularly to prevent iron impurities from damaging the granulator. During quenching and tempering, the amount of steam should be adjusted according to the requirements of particle varieties, and the ring die (aperture, compression ratio, material, etc.) should be selected according to the requirements of particle process quality. When cooling, the cooling tower should be adjusted according to factors such as variety, indoor temperature and humidity, and seasons to achieve a qualified level. Particle temperature and humidity. Adjust the cooling tower to achieve qualified particle temperature and humidity according to the variety, indoor temperature and humidity, season and other factors.
6. Finished product packaging process
The feed is weighed from the finished product warehouse by a packaging scale, put into the packaging bag, and then the label is inserted and sealed by the packer, and then transported to the warehouse by the transport truck for stacking.
Our Pre-sale Service:
1. Offering comprehensive technical and business consultation services;
2. Proposing the most suitable scheme and equipment for our clients;
3. Designing and fabricating targeted products according to the special requirements of clients;
4. Training periodically high qualified service technician.
Our after-sales Service:
1. Highly inspecting equipments in every working procedure, quality comes first;
2. Fast & Safe Delivery;
3. Assisting our clients for foundation construction of equipments;
4. Dispatching engineers to install and debug equipments;
5. Training the first-line operators on site;
6. Regularly visit clients to solve production problems Providing life-long maintenance service
7. Providing technical exchanging.
Contact Person: admin
Tel: +8615238391768
Fax: 86-0371-64865777
